» An innovative company for product development in mechanical engineering, plant engineering and steel construction, as well as civil engineering structures made of steel and reinforced concrete «

Innovative engineering in mechanical, plant, steel and apparatus construction as well as civil engineering structures in steel and reinforced concrete

At HAL-Engineering GmbH we specialize in state-of-the-art engineering solutions and customized product development. We cover a broad spectrum of engineering disciplines and focus specifically on individual customer requirements, project-specific adaptations and special designs.

With our extensive expertise and many years of experience, we work alongside our clients to execute a wide range of customized projects with maximum efficiency, flexibility and reliability. We offer support throughout the full project life cycle - from conceptualization to successful execution.

We drive progress!

  • Holistic engineering solutions from concept to realization
  • Custom-developed solutions instead of standardized approaches
  • Reliable planning security for complex projects

Services

  • Technical calculations
  • Development and design, including steel constructions
  • Pressure vessels and plant construction – design and calculation
  • Plant engineering
  • Civil engineering structures made of steel and reinforced concrete
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Flexibility

Individual solutions instead of standard concepts.

Innovation

Modern methods combined with sound engineering expertise.

Efficiency

Targeted processes for economically viable results.

HAL-Engineering GmbH

HAL-Engineering GmbH specializes in providing high-level engineering services in mechanical engineering, plant engineering and steel construction, as well as in civil engineering involving steel and reinforced concrete. Our wide range of services covers both classical and modern engineering — from technical calculations and design to comprehensive project support.

A key focus of our work are customized solutions. Whether these are project adaptations, special designs or complex boundaries: We develop solutions that are precisely tailored to your project. Based on our in-depth know-how and long-standing experience, we support you efficiently, practically and reliably throughout the entire project life cycle - from consulting to operations.

Take a look at our company portfolio here.

Company History

  • Until 1990, part of the scientific and technical Center (WTZ) of the GDR state-owned enterprise (VEB) Pumps and Compressor Halle /Saale
  • 1990: Transformation into a trustee-managed limited liability company (GmbH)
  • 1992: Privatization by the COMAC group of East German pump manufacturers
  • 1994: Privatization by MBO as an independent technical service provider for the industry
  • 2000: Transformation into a design and development office for engineering services in mechanical, plant and steel construction
  • 2011: Conversion into a limited liability company (GmbH)

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Neuigkeiten

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Mechanical engineering and components

Development, design and calculation of components and components up to finished assemblies.

Our range of services includes the development of various flow and displacement machines, including piston pumps for chemical and mining applications.

Engineering structures made of reinforced concrete

In the field of engineering structures made of steel and reinforced concrete, HAL-Engineering GmbH covers the entire life cycle of a building – from analysis and planning to tendering and construction supervision to maintenance. We carry out static assessments and evaluate supporting structures with regard to safety, load-bearing capacity and durability. Structure inspections according to DIN 1076 are also part of our range of services.

In addition, we conduct site surveys, condition assessments and preservation of evidence as well as the planning of repair and renovation measures. Our expertise includes industrial plants, machine foundations, bridges, basins, tunnels and underpass structures. Thanks to our construction support and on-site construction supervision, we ensure that buildings can be operated in a permanently safe and economical manner.

Plant engineering

HAL-Engineering GmbH offers holistic plant engineering for a wide range of industries – from process engineering to the finished plant.

We completely develop and design plants and plant components and ensure the precise dimensioning of all relevant components without losing sight of technical feasibility, cost-effectiveness and operational safety.

Our experience ranges from plants for the food, chemical, pharmaceutical and biotechnology industries to plants for mechanical and thermal processes. In addition to new developments, we revise and optimize existing production processes. On request, we accompany the manufacturing, we will support you during commissioning and prepare the necessary assembly and operating documentation.

Pressure vessel, plant and pipeline construction

With years of experience in this field, HAL-Engineering GmbH performs all design and development tasks – from site purveyance to the design and the auditable documentation. Based on planning sketches, specifications or on-site technical assessments, we develop safe and standard-compliant solutions for pressure vessels, heat exchangers and tanks. We take into account all the applicable regulations and guidelines, such as the Pressure Equipment Directive, the Water Resources Law (WHG) and many prevalent national and international standards and guidelines.

We prepare verifiable design and calculation documents for the preliminary examination at an accredited testing body (e.g. the German TÜV, Dekra, Lloyds, etc.) and provide professional support during the entire approval process.

  • Testable design / certification in compliance with AD-2000, DIN EN 13 445 / 13 480 , ASME VIII
  • Pipeline planning / routing, pipe statics, pipeline isometries
  • Application of other accepted technical standards (e.g. FEM calculation).
  • Dimensioning of pressureless containers / vessels, tanks in compliance with DIN EN 1993-4-2 (Eurocode 3) or DIN EN 14015 (e.g. Flat bottom tanksthe in accordance with DIN 4119 or containers in accordance with within the meaning of DIN 18800).
  • CAD drawings (2D/3D) and the preparation of all documents required for the purposes of a design examination.
  • EC – Conformity assessment and declaration, CE marking
  • Compliance with all safety requirements
  • Testable design / certificates and calculations for tanks for the conveyance of dangerous goods – Metallic pressure tanks:
  • Calculation and construction of the tanks in compliance with ADR/RID/IMDG (DIN EN 14025)
  • Explosion pressure resistance in compliance with TRT 006

Development and design, including steel constructions

HAL-Engineering GmbH develops and designs custom-engineered solutions in mechanical engineering, plant, steel and reinforced concrete construction. From the initial concept to the design and detailed construction, we support our customers with our technical precision and high standards of functionality and cost-effectiveness. The result: robust, low-maintenance, and functional constructions that are custom-engineered to the respective application.

In steel construction, we create sustainable, standard-compliant constructions that have been engineered for optimum functionality and static stability.
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Technical calculations

Technical calculations form the basis for safe, durable and economical products, technical plants and structures. HAL-Engineering GmbH supports you with sound static calculations, strength, flow and vibration analyses throughout the entire planning and development process.

With the help of modern numerical methods and powerful finite element method (FEM) software, we analyse stresses, deformations and material behaviour – both linear and non-linear. In this way, even complex buildings and components can be analysed, optimized and designed in a realistic manner.

In addition, we carry out the classical design of machine elements up to natural frequency / modal analyses of a wide variety of components. Custom-engineered solutions such as the design of pulsation dampers for piston pumps are calculated precisely and implemented constructively at HAL-Engineering GmbH.